ESI Extrusion Services, Inc.

Leader in the design and manufacture of automated downstream extrusion equipment and systems.

25 Plus Years of Continuous Innovation

ESI has been supplying top quality downstream extrusion equipment to fortune 500 companies since 1981.

Dual-Strand Boosting Saw with ASC (Advanced Servo Control)

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Available Options:  

  • Kerf & Dust collection system
  • Various blade diameters
  • Various motor sizes
  • Air boost in lieu of servo

ESI's ASC servo boosting saws are also available in Dual-Up configurations. The dual-up saw system consists of two (2) independently controlled servo boosting saw carriages on a common frame where the action of each saw table is controlled by a single, solid-state programmable motion controller. The controller processes the signals from the high-resolution line encoders, synchronizes the cut cycle, and controls the motion of the saw and traveling table. A color touchscreen is supplied for control inputs and status.

Standard Features:

  • The saw system consists of two (2) independently controlled servo boosting saw carriages on a common frame
  • Two blades located side by side at set center to center distances to accommodate the customers 2-up extrusion
  • Saw blades are driven by AC motors (saw blade assemblies are 'down cut' design)
  • Each saw motor drive system includes an AC Inverter that provides dynamic braking to saw blade motor (stops motor when interlocked door is opened for added safety); also provides variable speed control of the saw motor for various cutting conditions
  • The blade assemblies are brought into contact with the extrudate by means of pneumatic cylinders; speed is adjustable to allow for different cutting conditions
  • The moving saw tables, mounted on heavy duty linear guide rails, are driven by a servo ball screws
  • Each saw carriage movement is matched to line speed by high-resolution line encoders
  • The action of each saw a single, solid-state, programmable motion controller controls table. The controller synchronizes the motion of the saw carriages to the extrudate
  • A color touchscreen is supplied for control inputs and status.
  • An expanded metal safety cage surrounds the entire assembly with keyed interlocks for safety